Guest Demonstrator January 2004:
Mark Sfirri
"Spontaneous Mathematics"
Mark Sfirri is a resident of New Hope, Pennsylvania.
He is a teacher, furniture maker, sculptor and woodturner.
Much of Marks work centers around lathe turned objects
and shapes. Many of his pieces are turned on several
axes and this has allowed Mark to explore form
in a spontaneous, mathematical, and creative way.
He has collaborated with other artists including
painter Robert Dodge (BCCC professor) and Michael
Hosaluk from Canada. Mark tries to inject
humor into his work through form and surface orientation.
He is a graduate of the Rhode Island School
of Design, a member of AAW and an honorary
member of CMW.
Marks demonstration began with a discussion
of the characteristics of his lathe (One-Way
2036) variable speed, head and tailstock cup centers
and a headstock with spindle lock. He places
his tool rest three-eighths inch below center. Mark
uses three basic tools (he has many others): a 1 1/4
inch roughing gouge, a 5/8 bowl gouge and a ½
spindle or detail gouge. All are ground to 30 to 33
degrees. His lathe is almost at chest height and his
grinder at eye level. He uses a backdrop white on
one side and black on the other. This permits him
to see the ghost images when offset turning. [White
is used for dark woods and black for lighter woods.]
Mark then distributed a reference sheet pertaining to
his off center candlestick turning (attached to this
write-up).
The candlestick was of walnut 12 long
and 3 3/8 square. It was turned on two axes. A
seven-eighths inch hole was pre-drilled in one end
to accept the candle. This was drilled on an angle
corresponding to the second axis. The block was
placed between the first set of centers. [Mark does
not use a chuck simply the cup
centers.] Initially he rounded the
protruding edge at each end. He
then turned the center area of the
candlestick. He puts downward
pressure on the tool against the
tool rest to avoid bouncing and a
rough cut. He continued turning
the center of the piece to its final
shape. Mark then sanded all the
round areas of the piece. He
sanded to 400 grit. [You have to
be careful of the ends of the piece
that have not been rounded and
are off center.] To prevent bumping
his hands on these areas Mark placed small
flags of masking tape that would strike his hands
before the wood. This completed the first axis turning.
Mark then placed a plug into the previously
drilled hole. The plug needed to rest on the bottom
of the hole and not be wedged in. The piece was
then placed on center at the bottom and off center
(on the plug) at the top. The upper part of the candlestick
was then formed using the rouging gouge
and then refined with the detail gouge. The base of
the candlestick was then roughed to form a cylinder.
The base was then tapered with the detail gouge. It
was reduced on the bottom and a stem left in place for the cup center to remain until
completion. The upper candle receptor was then completed with the appropriate
gouges. [Because this was the final axis the top portion of the candlestick could be
turned as thin as you want. Mark actually turns into the dowel plug.] It was then
sanded. The base was completed. The surface of the bottom was made concave.
To do this he placed the tool rest parallel to the base surface. The stem was then reduced
in size to as small as possible. A carving gouge was then used to clean any
nub remaining on the base. It was then sanded smooth. The opening of the candle
hole was then smoothed. [You need to get a separator for the hole to protect the
wood from the burning candle.] This completed a very informative morning demonstration.
The afternoon session began with a very interesting, informative and amusing
slide show of some of Marks work.
Mark then developed an ice cream cone form. It was planned on three sets of axes so that the
scoops looked like they were falling off the cone. The special relationship of the scoops
needed to be precise so that the individual ones could be developed. The bottom scoop,
or biggest one, was formed first. Mark used a three and one-half by four and one-half inch
poplar rectangle twelve inches long. Three planes or axes were used. The centers were
made the same at each end of the piece. Mark drew a line four and one-half inches from
the base. This was the center of the largest scoop. First a cylinder was formed the diameter
of the largest scoop. A sphere or partial sphere shape was created for the largest
scoop. Mark used a baby food jar lid and eyeballed the circular shape of the scoop. He
then sanded the circular area. This completed scoop number one. The second set of centers
was then used. The center of the middle of number two scoop was three inches from
the top. It was then formed being sure not to hit the lowest scoop (the first one). As above
a cylinder shape was then formed followed by the circular shape. Mark then spindle locked
the headstock and carved the material between scoop numbers one and two. He used a
carving chisel bevel up. The transition between the two scoops was carved with a rasp
and the carved areas were smoothed with fine rasps (#49 & #50).
The third set of centers was then used to form the top or third scoop. The center of
this scoop was one and one-quarter inches down from the top of the piece. The transition between #2 scoop
and #3 scoop was formed as it had been done between #2 and #1.
The cone portion was then formed using the same centers as for scoop #3 (top scoop). The transition
between the cone and scoop #1 was carved and filed. The base of the cone would then be finished with
a concave shape.
The final portion of the demonstration consisted of turning an inside-out piece. Two pieces of wood
(2 by 4 12 inches long) were screwed together. Two screws were counter sunk at each end three-quarters
of an inch in from the ends and from the sides. The piece was then placed offset between centers.
A cylinder was then formed the length of the piece between the screws using a roughing gouge and a bowl
gouge. Then a cove bead cove area was developed the length of the cylinder with the bead in the center.
It was then sanded. The piece was removed and the two halves separated. The piece was then positioned
inside-out and screwed back together. Opposite offset centers were then used to turn the piece. A cylinder
was formed, as before, between the screws. A cove was turned where the bead was previously done with
beads on both sides where the coves were before. The piece was removed from the lathe and the two
halves separated. The centers were marked on each end and this became the third axis. The piece was
mounted and both ends rounded. This eliminated the screw holes. This completed the base of the piece.
The same procedure was completed on the top of the piece. The bottom and the top would then be finished
- i.e. finial on top and concave bottom.
This completed a detailed, interesting and well-organized demonstration. For anyone interested in
pursuing these projects please refer to the tape which will be available in the club library in about a month.
--Bob Gunther
More about Mark |